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You are here: Home > Information Resources > Brushed versus Brushless

Brushless vs. Brushed motor

A Brushless motor does not use contact brushes to create a complete circuit. Brushless motors instead use several series of tightly bound copper bundles to draw the motor forward via electromagnetic attraction. This type of conversion kit uses a 400watt motor, and has a 20amp controller to regulate voltage going to the motor.  Brushless motors have 80 – 90% efficiency in converting electrical energy into motion. Simply put, you will get a long travel distance (20 miles) when you choose a BL-36 conversion kit. The top speed of this kit is 20miles/h or 32km/h.  In using a brushed motor, the motor is a 600watt motor paired a 35amp controller.  This type of setup means the controller can send more power to motor.  The top speed of a brushed kit is 25mile/h, however since the brushed motors only have a 70% efficiency, you will get much shorter travel distance (around 11 miles) in contrast to a brushless kit.

With Brushed motor, you will likely need to change the brushes every 2 – 3 years when they wear out. Brushless motors however, do not need this type of maintenance because there are very few moving parts inside the motor itself.  Since an internal core of earth magnets drives brushless motors, this makes it so there is an almost silent operational mode in using the motor. You won’t hear the motor when I am riding my ebike behind you until I’ve already passed you with ease.  The only moving part inside a brushless is the bearings making this type of motor totally maintenance free.  However, for those that are not aiming for travel distance, but require substancial amount of torque and speed.   The brushed motor is your choice for that type of applications. A brushed motor is also cheaper in price comparision to a brushless motor, but the travel distance for it is much lower because of the inefficiency of the motor itself.




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